The purpose of the concussion unit was to offer a way to override the time
lock in case of its complete failure. An explanation of the function of the
concussion unit is in the video below. But in short it allows for an
override of the time lock using a ratchet to advance a wheel that will allow
the timers to be overridden and the safe to be opened with the correct
combination. The key to this system is the very high gear ratios as
represented trough the use of multiple worm gears resulting in the input
wheel needing to be turned hundreds if not thousands of turns to reach a
single rotation of the output wheel (see video below). It takes a very long time
to effectively accomplish this. Therefore it is unlikely that any unauthorized
personnel could use the override before being discovered.
Lewis Lilley, a
maker that had very limited success, had a similar override system in their
lock over a decade ago.
Time lock overrides were generally used when there was only one time lock
movement being used; offering no redundancy as found in two or more
independent movements so the failure of that one movement was very real. The
Consolidated Company and its predecessor, the Hall Safe and Lock Company
offered a line of single movement time locks with an alternative override
system known as the Infallible Lockout Protection design as
demonstrated here and
here. This had the disadvantage of
using an alternative "secret combination" known only to the company that
would be revealed in the case of the lock's failure. Of course one can see
the problems of keeping the secret combination secure obviating the entire
concept of what a time lock was used for in the first place which is to keep
any unauthorized access to the vault when the safe was meant to be
secured.
It is rare to find an override system with a lock that has the redundancy
offered by two movements. Holms is another company that employed an override
with two movements. The Hollar Company used the opposite philosophy that was to keep
a time lock wound indefinitely past the time it would normally be set to go
off guard in case the owner would want to keep the safe closed, say in the
case of civil disturbance.
There is a hole 1, in the back of the time lock that allows
a plunger to push a ratchet located on the other side.
The ratchet lever 2, rides upon ratchet wheel 3,
attached to arbor 4. Worm gear 5 meshes
with worm 6 meshing with dial wheel 7 upon
which is mounted a release pin, circled, (see photo below) as well as the
concussion dial. Notice also the hand lever, A, that can be positioned and
locked into four positions that successively restrict the travel of the
ratchet. At the least restrictive
position a total of 102,144 clicks will turn the output wheel one
revolution; at the most restrictive only one-quarter turn.
See video below.
The release pin 7 rotates until it contacts the fence lever 8. That pin also
contacts the two metal detents 9, disconnecting the time lock movements from
holding the fence lever.
These photos show the concussion unit from below as well as from the side. The
fence lever in the second photo is shown in its released position allowing the
fence to drop down into the combination lock's wheel pack when all of the wheels
are aligned when the correct combination has been dial in; allowing the safe to
be opened and bypassing the time lock.
This video is a demonstration of the Consolidated company's
Milton Dalton time lock model Concussion Triple equipped with a special override mechanism. Concussion timers were a very small genre of time
locks with few examples extant. It shows how the override mechanism works
and the key to this design is the multiple, very high ratio gearing that
requires the person using the override to turn the input gear many hundreds
if not thousands of turns to wind the output dial to the point where it
overrides the time lock. In this example there is an eighty ratchet toothed
wheel meshing with an eighty toothed wheel resulting in a 6400 output times
a 2.66 x 6 wheel for a total of 102,144 clicks to turn the output wheel one
revolution. Assuming one second per click this would take 28.37 hours, more
than the number of hours on the dial in the first place! Adjusting the
restriction lever to its most restrictive would cause the time to lengthen
by four equaling nearly four days. Assuming one could click the ratchet four
times a second for a full 24 hours, one might be able to disable the lock in
little over one day. Trying to click the lock faster will not make it open
earlier.
Please excuse the wrong
nomenclature used for this part, it is a ratchet lever, not a pendulum,
which was a component used in an earlier model of concussion time lock.
The last patent Mr. Dalton took for the concussion lock
dated November 14, 1893 is described in John Erroll's book
American Genius as follows: "Milton Dalton was
one of the most brilliant bank and time lock designers of all time and was
awarded numerous patents that he assigned to Joseph Hall's companies, (later
Consolidated). In 1893, Dalton patented what seems to have been his last
contribution, the Concussion Triple. This magnum opus was a time lock whose
patent alone spanned ninety drawings and thirty-seven pages of text making
ninety-four patent claims,
(patent #508902). The Concussion Triple was the
last unique device in the development of time locks and marked both the
culmination and the twilight of non-modular time locks. From this point
forward, the lower costs of maintaining and repairing modular movements
would spell the end of built-in mechanisms"
¹. No physical example exists for
this last patent which included the use of electromechanical devices. This
author concurs that Milton Dalton's concussion lock was the last unique
design before the advent of the modular time lock movement design, however,
in my opinion Mr. Dalton's pinnacle of time lock design was his
Dalton Triple
Guard and Permutation Combination Lock, one of the most if not
the most complex and expensive time lock made, and retailed in 1888 for over
$750.00, and about $250.00 over the next most expensive contemporary time
locks the Yale Model 1 Double Pin
Dial and Sargent and
Greenleaf Model #2.
Model - Concussion Triple, c. 1887. Lock has a
standard Consolidated two movement timer set and equipped with a concussion
override unit mounted below. Concussion timers saw very limited production
and are rare.
This and three other models are in the Harry Miller collection, photos
below. The first is identical
to the one illustrated here and the second is also depicted in
American Genius, page 270 it is an earlier manufacture having a
patent date of February 8, 1876 and using an internal pendulum acting as a
ratchet. One other example of the concussion
timer illustrated on this page in addition to the one in the Miller
collection is known to
this author, see below. 5"w x 4 3/4"h x 2 7/8"d, case #27,
chronometer movements #7001, concussion timer A27.
file 209
The first photo below is an identical timer to the one
illustrated here and one sold in 2019 on
eBay. The chronometer movements number 6402, concussion timer A20. The
difference in movement numbers from this example at 6402 to the author's
example of 7001 is 599. Yet the difference between the concussion timers,
assuming they were also numbered sequentially is a difference of only 7.
This indicates the relative scarcity of the production run of these timers.
The next three photos are other concussion models by
Consolidated from the Harry Miller Collection.
The second bears a resemblance to the first but has a decorative plate
across the lower half of the lock. It is identical to the lock illustrated
in American Genius, David and John Erroll,
page270. Given the mechanism in the first
lock, this plate could not have fit as seen here and so the concussion timer must have
been of a substantially different design. The patent drawing shown in
Erroll's book on page 271 cannot be the same time shown on the prior page as
the case is a not the same design. That extensive patent had many time lock
iterations to demonstrate their use in concussion, many of which were
probably not put into production.
What is interesting is that the
chronometer movements are numbered 6877, about halfway between the one sold
on eBay and the one in the author's collection. Why a significant design
change in the middle? Another explanation is that the upper movements have
been changed out at some point. I believe this was the case, it appears that
this example is of an earlier design The third photo is identical to another
on this website the Dalton Concussion and Calendar Timer.
The other two smaller locks look to be earlier designs. The first is
identical to the lock herein studied. The patent
link shown on this page illustrates this type of lock and must have been a
later improvement as it is dated 1893. The second one has a
patent date one year earlier, 1886 and has a conventional single chronometer
movement with the second a dial that probably performed a similar function
to the clockwork lockout device on the lock in the first photo but lacking a
calendar function, however without being able to closely examine this lock
this is a mere speculation. At this time, with the exception of the two
locks seen on this website the one off eBay, and another in a private
collection identical to the second photo below, none of these designs have been seen outside of
the Miller collection.
1.
American Genius, John and David Erroll, pg. 270